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ISO H — Hardened Steel · H20

H20 — Hardened steel (high)

Hardness range: 60–68 HRC. Part of the ISO H — Hardened Steel group. Hard turning replaces grinding for many finishing operations on hardened steel above 45 HRC. CBN (cubic boron nitride) and PCBN inserts are required above 55 HRC. Dry machining is preferred — coolant causes thermal shock cracking. Tight radius inserts (rε 0.4–0.8 mm) and low feed rates preserve surface finish.

Material profile — H20
ISO designation
H20 (ISO H — Hardened Steel)
Material
Hardened steel (high)
Hardness
60–68 HRC
ISO group colour
Hardened Steel
Tooling guidance — H-group
Group summary
CBN/PCBN required above 55 HRC. Dry machining preferred — coolant causes thermal shock.
Insert selection for hardened steel (60–68 HRC) — starting point
ISO application class
H (hardened steel). At 60–68 HRC, CBN / PCBN is mandatory; carbide and most ceramics will not survive. Match the ISO H class across brands rather than the brand name (Sandvik, Kennametal, Iscar, Walter, Seco and Mitsubishi each publish one), then confirm the exact grade for your condition.
Grade & coating
High-content CBN / PCBN with a honed or chamfered edge. This is a finishing operation, not roughing.
Geometry
Negative geometry with a strong chamfer plus hone, a large nose radius, and an extremely rigid setup. Run dry.
Starting parameters
CBN Vc ≈ 100–180 m/min, fn ≈ 0.05–0.12 mm/rev, ap ≈ 0.05–0.15 mm. Finishing only — confirm in the advisor or on a sample part.
hardened steel (60–68 HRC): what goes wrong, and what to check first
Edge chipping
CBN is hard but brittle; any interruption or too keen an edge chips it. Use a strong chamfer plus hone, a robust grade, and zero-interruption passes where possible.
Thermal cracking
Avoid water-based coolant on CBN; thermal shock cracks the edge. Run dry.
Dimensional drift
Edge wear shifts size on tight-tolerance finishing. Monitor and index on a schedule.
Chatter
Rigidity is everything at this hardness. Use the shortest, most rigid tool and workholding.

Reference data

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