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ISO S — Superalloys & Titanium · S20

S20 — Nickel superalloys (Inconel 718)

Hardness range: 280–380 HB. Part of the ISO S — Superalloys & Titanium group. Superalloys and titanium are the most challenging ISO group: low thermal conductivity concentrates heat at the cutting edge, and high strength persists at elevated temperatures. High-pressure coolant (70–100 bar) is mandatory. Low Vc, consistent DOC, and sharp geometry are non-negotiable. Tool life is short — plan changeovers.

Material profile — S20
ISO designation
S20 (ISO S — Superalloys & Titanium)
Material
Nickel superalloys (Inconel 718)
Hardness
280–380 HB
ISO group colour
Superalloys & Titanium
Tooling guidance — S-group
Group summary
Most difficult ISO group. High-pressure coolant mandatory. Low Vc, consistent DOC, sharp positive geometry.
Insert selection for Inconel 718 — starting point
ISO application class
S (superalloys). Match the insert's ISO class, not the brand name. Sandvik, Kennametal, Iscar, Walter, Seco and Mitsubishi each publish S-class carbide and ceramic grades for nickel alloys — pick by ISO class, then confirm the exact grade for your condition.
Grade & coating
Tough fine-grain PVD carbide for general work; whisker-reinforced or SiAlON ceramic for high-speed roughing of aged 718, which runs in a separate, much higher speed regime.
Geometry
Positive but strong, honed edge. A round or large-nose insert spreads heat and resists depth-of-cut notching; avoid fragile sharp corners.
Starting parameters (carbide)
Carbide Vc ≈ 20–45 m/min, fn ≈ 0.10–0.25 mm/rev, high-pressure coolant essential. Ceramic runs far higher in its own regime. Typical starting band — confirm in the advisor or on a sample part.
Inconel 718: what goes wrong, and what to check first
Depth-of-cut notch wear
The classic 718 killer: abrasion and oxidation concentrate at the DOC line. Vary the depth of cut between passes, use a larger lead angle or a round insert to spread the load, and ease Vc. See the tool-wear guide.
Rapid cratering and heat
Low thermal conductivity dumps heat into the edge. Get high-pressure coolant to the edge, hold Vc in the carbide band, and never let the tool dwell.
Work-hardened skin
An inconsistent DOC or a dwelling tool leaves a hardened layer the next pass re-cuts. Keep DOC above the hardened layer and keep the tool moving.
Edge chipping / built-up edge
Too-low speed or welded material. Use a sharp honed positive edge, adequate Vc, and coolant at the edge.

Reference data

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